2005 — 2009
1.6L I4 16V (TU5JP4)
Petrol
Cycle the 'Sesame' electric sliding doors multiple times while parked on a slight incline. | Note: The sliding door motors and sensors are notorious for failing; if they hesitate or bounce back, expect expensive motor or cable replacements.
Execute low-speed maneuvers and hill starts to test the 2-Tronic (Sensodrive) automated manual gearbox. | Note: The clutch actuators often fail or require re-learning; jerky shifts or 'dropping' into neutral are major red flags for a $2,000+ repair.
Inspect the engine block join and coolant reservoir for signs of oil-to-water contamination. | Note: The TU5JP4 engine is prone to head gasket leaks, particularly at the front left corner of the block near the alternator.
Operate every electrical switch simultaneously, including windows, wipers, and climate control. | Note: Peugeot's multiplex wiring (BSI unit) is sensitive to voltage drops; erratic electrical behavior often stems from a failing BSI or weak battery.
Standard synthetic oil change, cabin filter replacement, and mandatory lubrication of the sliding door guide rails.
Critical timing belt (cambelt) and water pump replacement interval; the TU5JP4 is an interference engine and belt failure is catastrophic.
Comprehensive transmission health check, replacement of gearbox actuators if shifting has degraded, and full suspension bush inspection.
Verify the age of the battery; low voltage triggers 'Gearbox Fault' warnings even if the mechanicals are sound.
Clean and apply dry silicone lubricant to the sliding door contact pins and tracks.
Check for oil leaks from the cam cover gaskets and the oil pressure switch.
Inspect the condition of the exhaust heat shields, which frequently rattle or come loose on this model.
Ensure the engine coolant is the correct 'Technic' or G33 type to prevent internal radiator corrosion.
Estimated repair costs if issues arise
High-priority repair as failure leaves the car immobilized.
Usually a dealer-only part or requires a specialist for installation.
Preventative maintenance that must be documented in NZ service history.
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Disclaimer: This report is generated with the assistance of AI analysis based on verified automotive data. While we strive for 100% accuracy, enthusiasts should always conduct physical inspections and consult service records. View Full Disclaimer