
2000 — 2004
2.0L I4 (EW10J4)
Petrol
Monitor automatic transmission shifting quality from cold start through to operating temperature. | Note: The AL4 automatic gearbox is prone to solenoid failure. If the 'Sport' and 'Snow' lights flash or shifts are violent, expensive valve body work is likely required.
Test all functions on the steering column stalks including indicators, lights, and wipers. | Note: The COM2000 unit (integrated stalk assembly) is a common failure point. Replacements are costly and must be specifically coded to the vehicle's VIN in some revisions.
Listen for 'clunking' or 'knocking' sounds from the rear of the vehicle over small bumps. | Note: Rear suspension bushes and stabilizer links are wear items. While parts are relatively cheap, labor for pressing out old bushes can add up quickly.
Check the instrument cluster for dead pixels or flickering gauges while driving. | Note: Sagem-manufactured instrument clusters on the 406 often suffer from dry solder joints, leading to intermittent failure of the speedometer or tachometer.
Full synthetic oil service and filter. Inspection of the pollen filter and check of the cooling system for early signs of acidity.
Spark plug replacement and brake fluid flush. Comprehensive inspection of front brake pads and discs which tend to wear around this mark.
Critical milestone: Replacement of the timing belt (cambelt), tensioners, and water pump. Failure here usually results in bent valves for the EW10J4 engine.
Timing belt and water pump replacement every 80,000km to 100,000km (or every 4 years).
Transmission fluid (ATF) drain and refill every 40,000km to extend AL4 gearbox life.
Check ignition coil pack for cracks or signs of heat stress to prevent misfiring.
Inspect the lower engine 'P' mount for rubber perish, which causes excessive cabin vibration.
Clear sunroof drains and cowl drains to prevent water ingress into the cabin electronics.
Estimated repair costs if issues arise
Essential preventative maintenance for the EW10J4 engine interference design.
Common fix for 'Automatic Gearbox Fault' warnings and limp mode issues.
Plastic end tanks often crack with age on NZ roads, leading to overheating.
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Disclaimer: This report is generated with the assistance of AI analysis based on verified automotive data. While we strive for 100% accuracy, enthusiasts should always conduct physical inspections and consult service records. View Full Disclaimer